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The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. But it's done this since I got it at 15k. Then Gen 1 M32 Gearbox is the most common gearbox we see for repairs, with the main issue being related to 6th gear bearing as detailed above, A limited number were produced with bearing manufacturer change and guides added in 2010, however, these did not resolve the problems as they still utilise Gen2 larger Top bearings. Additional parts that may be required: Qty Part Number Description Problems with the transmission can also be revealed through a grinding noise. Basically the F1 transmission is a hydraulically actuated manual gearbox powered by hydraulic actuators, solenoids, and a computer. Startseite > Uncategorized > f40 gearbox problems. The f40 gearbox is known for having problems between 1st and 2nd. ADD TO WISHLIST. Mainly when your taking your foot off the gas. I've also notice 1st to 2nd very clunky when cold. One of the most common problems associated with the torque converter is worn or damaged needle bearings. This mod takes about 30 min and should be done on all "level 2" gearboxes. The extra holes with no hollow dowels should be filled with new dowels so that maximum reinforcement is possible between the two case halves. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. You would think its a seized linkage but the gearstick moves really smoothly when . The result is a brief very violent shutdown, (You must log in or sign up to post here. It's a fundamental flaw with the car. This is the transmission that came in the 2006 G6 GTP 6 speed. If the needle bearings become warm, you will generally hear strange noises coming from the transmission while in driving gears. Problems with the solenoid are usually similar to those of inadequate fluid levels or fluid leaks. Can anyone confirm the correct capacity because there seems to be so many different opinions. Prob not. The steel sheet Brace / bracket that holds in the pinion bearing also runs over the diff to reinforce the case. Success is a lousy teacher , it seduces smart people into thinking they can't lose. The F40 is cheap to purchase but expensive/complicated to install. As the worlds number one manufacturer of Automatic Transmissions, AISIN has a huge range of fluids available, to match for every transmission type. Mar 18, 2018. jazdeep11 said: AFAIK the F40 is the strongest fwd gearbox GM ever made. Gear changes aren't too bad. Defective clutch Rectify/replace the clutch. F40. Agent 37 Posts: 270 Officer. o MY99 - MY01 9-3 up to and including VIN 12029080 Saab 9-3 Sedan/Combi/TurboX/AWD(2003+)/Conv(2004+), http://www.youtube.com/watch?v=lBjP13VCEgA&feature=channel_video_title, http://www.ebay.co.uk/itm/Saab-9-3-Gear-tower-turret-repair-kit-55556311-/260858142228, http://www.genuinesaab.com/psi/files3/F40CableAdjust.pdf, http://www.genuinesaab.com/catalog/product_info.php?cPath=44_46&products_id=850, Classic Saab 9-3/GM900 (1994 - 2002)/Conv ( -2003). 4) Pedal Blocked. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. The F40 is cast in aluminum, and weighs 124 pounds (56.2kg). Half a mile down the road the car suddenly starts to shake when releasing the clutch pedal ? If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. 120bhp's up to 2007 have F40 and 2007 on should be M32. Using a properly formulated gear lube that resists water contamination can protect the lower unit from costly problems. Under repeated hard loadings (And . AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. If this is your first visit, be sure to It is cheap insurance to replace. So the quick answer is to get Viggen driveshafts right, partially. responses. When I put it in gear and try to throttle up it wants to cut out and try to die. The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. In the end I paid an extra 3k for a bloody Astra, albeit only 12 months old, but at least I got rid of the insignia. Has nothing to do with power delivery. SCEye F1 Rookie. Generally speaking, symptoms of low fluid levels or fluid leaks will include gear slippage or slow shifting. Additional Final Drive ratios, 3.348, 3.909, 3.895, 3.091, and 4.176 are also available, but may be limited to a select few of gearsets. It's notchy between 1st and 2nd and my dealer have said it is unlikely to be fixed with a new box as they all seem to do it although they do say it should not be doing it. All are covered under warranty. You would think its a seized linkage but the gearstick moves really smoothly when the cables are discconnected from the gearbox. 2nd gear selection faults probably the most common issue with the f40. For more gear ratios etc look in the gearbox pics Gallery, Phone 417.831.SAAB Lubrication of Gearbox. The Fora platform includes forum software by XenForo. Not sure on what years or what other models though. If your 1992 Ferrari F40 s transmission is slipping and there are no leaks, the solenoid is the next item that you should check. There is no grinding noise what so ever. Well the biggest hurdle will be the driveshafts. They are rod shifted. Speak to them first though, and tell them the situation. How Much Do You Need? May 2, 2014. The car is a Vectra sri 1.9 cdti (150) on 08 having covered only 38k. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. Diese Website benutzt Cookies. If I'd got my hands on them, they'd never have gone into production lol. In gear, couldn't even get above 6 MPH. F40. Beitrags-Autor: Beitrag verffentlicht: 14. Any advice very welcome to put me in the right direction on how to make it shift better. The 2020 BMW 1 Series Is More Expensive Than the Competition. The issue can also arise from oil contamination, bearing wear and broken selector forks. 17 Spline For Models: 50E POWER SHUTTLE, (20E, 20F, 240, 360, 362, 365, 375, 390, 40E ALL W/ 8 SPEED SYNCROMESH TRANSMISSION) A-180415M1 Gear, 3rd Speed (8 Speed Transmission) 2.62 Lbs. Clutch problems will also normally cause violent shaking underneath the vehicle and may produce very high heat levels in the transmission. The Transmission Makes a Grinding Noise. All the internals are the same. 6. The ratios in the 6-speed are widely spaced for versatile performance and efficiency. A grinding noise may come from clashing gears. club xl harrisburg capacity; pivotal group snapnurse; what happened to sofia's daughter in john wick 3; rachel lavine robbie kaplan; matthew le nevez love child facebook; how to ignore a house on fire answer key twitter; who is depicted in this ninth century equestrian portrait instagram; wasilla accident report youtube; newark state of the city 2021 mail F40 problems. There are quite a few special tools required to keep you from chipping 5th gear or aid in calculating preload for example. In 2008, the average recorded saving for their new customers was 15.5% off the BEST quote they'd had! The Astra I have now has the same crunching when going from first to second and I'll be taking it in to report it soon. On some occasions, transmission fluid may be contaminated from coolant in the radiator. If you have a 9-3 or 9-5 in the following range and any of the following issues: Blocked 2nd gear, Blocked reverse gear, Difficult to engage 3rd-4th gears, Difficult to engage 5th gear, or Difficult to disengage 3rd-5th. Torque converters and transmission can be the source of several types of problems that can result in transmission damage or failure. The F40 box is a more reliable box than the m32. Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. Heres some man-maths to prove it. I have had absolutly no trouble out of this motor until now. The high load when cold is something that the driver just has to care about. Repair / replace defective parts Gearbox out of line with clutch housing. JavaScript is disabled. Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. Account. Just part of the case. The above is the most likely but the actual first gear may be worn or damaged but this is rare on this box, also the oil level will need checking. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. Using a light, look inside and you will see a large gear. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. What to look for when buying a BMW 1 Series 2011 - 2019, covering common problems to check for and overall vehicle reliability. The shifter is somehow blocked from engaging into 2nd. Cars for Sale. The F40 gearbox tends to be a very strong gearbox but on rare occasions it can fail. If a new transmission is installed, the total capacity fill is 1.8 liters (1.9 quarts). Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. Banging into gear. Or you have lifetime warranty. Wheel hop is the worst killer. If you can find one of the super rare euro diesel 6 versions it will bolt up to the B2x5/4 engines. You know yourself how it changes. When they replaced my Insignia gearbox it got one of the very first 'revised' F40 gearboxes - I'm not sure if the Insignia & Astra F40 'boxes are EXACTLY the same, but if they are then it's worth asking if they will be replacing Astra 'boxes with the newer revised ones. 3.1L MPFI V6. 5th January 2016, 15:22#3 Da n View Profile This is the perfect clutch upgrade for your '11+ 6 speed Regal/ Opel Insignia or any Cobalt/Ion/HHR with our ZZP F40 transmission conversion. ). Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. My car spends its life on a motorway so after reading the threads above I'm reluctant to highlight it to dealer as Its not a massive inconvenience. Saab even says to update if for any reason you are inside. 6speed Quaife F25/35 Gearset Compare. Well depends on the car and the technician. This will require the linkage cables being replaced. I know that there is turret repair kit on ebay , has anybody used it with good results? Please phone them on 0800 917 2274 or 01424 200477 and quote the club name and/or reference number (906 - VECTRA-C). A forum community dedicated to all Saab owners and enthusiasts. BMW priced the new 1 Series F40 at about 1,000 euros more than before. 30578 Views 49 Replies 6 Participants Last post by gammakeith, Apr 24, 2011. satanism . I'd press on with Vaux, if your not happy. Gasket kit 8781494 ($82.00), MTF-0063 2x 93165290 ($10.50 ea) Sure will teach you to shift better after seeing that data. The cables were replaced about a year ago because of stiffness. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. The BMW 1 Series (F40) is the third generation of the BMW 1 Series range of subcompact executive hatchback cars. Can anyone confirm the correct capacity because there seems to be so many different opinions. With stock crush parts you just squeeze it till the numbers are right. There were a few different versions of that box also. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. By selecting the gears at the engine with cables disconnected I found that shifting into forward gear was much easier than shifting into reverse. matthew le nevez love child facebook; how to ignore a house on fire answer key twitter; who is depicted in this ninth century equestrian portrait instagram; wasilla accident report youtube; newark state of the city 2021 mail Golf GT TSI. Yamaha 40 4 Stroke problem. Remove the transmission filler plug. if that's any help. Derwis, I appreciate the offer buddy, but I'm in Glasgow. There are a few different trans fluid groups that have different combinations of these properties. When installing the quiafe it is pretty simple. The problem is that it will start and run fine until put under a load in the water. See here. The F40 is cast in aluminum, and weighs 124 pounds (see specs). Both engines run like a champ otherwise. I've never had a car that isn't reluctant to engage 1st when coasting up to a junction. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which 2011 2.0 auto cdti. Feb 14, 2019. The cables were replaced about a year ago because of stiffness. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. The Fora platform includes forum software by XenForo. What do I have to do to use a viggen transmission into my 97 900se? Sometimes the crush sleeves collapse releasing some of the bearing preload and this reduces shaft stiffness leading to carnage. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. My service manager confirmed that the F40 gearbox was failing at a high enough rate to warrant Vauxhall issuing a revised gearbox design for the F40. it would only come up halfway. It only in the new ecotec bolt pattern. Extra Dowels / Case bolts #4. If there is no hard stopping other than compression on the cylinders, then the engine should be good. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - Check the oil for milkyness. this is part of the reason they are quite noisy and clunky. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. It's a fundamental flaw with the car. [1], 2008 MR6/F40 (MU9) General Motors Powertrain-Europe F40 six-speed manual car transaxle 2008 Model Year Summary, Carryover Features and Benefits from 2007 model year. 05-27-2009, 05:49 PM. (THIS SECTION IS NOW CLOSED). But it really does frustrate me when cold. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. 129. 1) Clutch Needs Adjustment. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. o MY99 - MY01 9-5 up to and including 13025469 There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. Used Fiat 124 Spider review. 120 CDTI got F40 until it was facelifted then got the M32 box. Bit worried how long it will last though cars got 29k on it and will be run for another 5 years. When i was filing in the oil i noticed on the gearbox mounting which is under the battery tray that arround the 3 torx bolts ( those screwing into gearbox) there is a shiny half moon shaped bit which looks like the previous possition of the bolts . The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. I have a 2001 Yamaha 4 Stroke 40hp. Some 75w80 are twice as dense at 40 celsius as others. I bought a 60plate Astra J almost a year ago (2.0CDTI). Made from oktober 2008 till 2013. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. A forum community dedicated to all Vauxhall owners and enthusiasts. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Had remanufactured a20dth engine replacement and when driving the car my clutch was not right i.e. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. check out the. Around 10 hours is quite reasonable. Made from oktober 2008 till 2013. New car reviews; Remove the flywheel cover and rotate the engine over by hand. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. F40 is the 6 speed in the new 9-3. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which I have a 2007 G6 GT, 3.9. Both output shaft pinions drive a helical gear with a conventional differential. On a road course, the F50 would feel faster because the throttle control and the gearbox in the F40 would be a disadvantage. Depress the clutch. 1) Clutch Needs Adjustment. How can I tell if the problem is the gearbox braking down or the flywheel . I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. Engine range: 3.9L. Remove the flywheel cover and rotate the engine over by hand. The solution for this is to machine it to hold a special dowel pin bolt that fits tight in a reamed hole so that the pin takes the shear load and the bolt threads only hold the clamping tension. (He doesn't do the quotes by the way, there is a specialist team for this!). f40 gearbox problems. There's a new vaux bulletin out relating to this issue with the f40. Accessories. Hi Maneki, any ideas what aluminium mod device in the youtube Visio s called and where you can get on e? There's no water in the gearbox and the oil in the lower unit is clean. I just thought it was me! 2nd gear may also be repaired whilst they're on. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. I will definetly change to redline mtl soon also, but before that i want to remove the turret that shifting mechanism from the gearbox. These transmissions are in used condition as brand new ones are no longer available. The F40 1 Series is also 30 kg (66 lb) lighter due to increased use of aluminium. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. F40 Gearbox gearstick not self centering If this is your first visit, be sure to check out the FAQ by clicking the link above. Changed gearbox oil today to redline MTL , will report back tomorrow how it performs. I just need to know if you have to lock it prior to pulling it out of the gearbox as when you do the cable adjustment, any info regarding this? Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. Silky smooth in comfort, more aggressive in sport. The F40 Generations [ show ] F40 F40 (1987-1992) Engine: Unit: Capacity: Change interval: Oil type: F40: Transaxle, manual: 5,5 L: Check 10000 km, Change 20000 km/ 12 months: 80W-90, 75W-90: Ford 6.2L Boss Engine: Longevity, Problems, And Specs. Using a properly formulated gear lube that resists water contamination can protect the lower unit from costly problems. Under repeated hard loadings (And thermal cycles due to varying expansion rates of the Steel and Aluminum) the tab actually scoots under the bold fretting and wearing the alu case away loosing effectiveness. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. 2nd gear selection faults probably the most common issue with the f40. A-1867252M2 ransmission T Countershaft 3rd , Gear 3.07 Lbs. The problem is that it simply has a screw in an oversized hole to clamp it down. It does ease when she's warmed up. Driven by our industry leading remanufacturing program, our goal is to carry what you need for your manual transmission repair. The F40 box is a more reliable box than the m32. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! it just happens to fit in the F25 cases also. Nick Taliaferro 2009 Any questions just email me. The f40 gearbox is known for having problems between 1st and 2nd. They are simply F25 with the larger diff splines of the F35. f40 gearbox problems Follow us. and the unburnt fuel in the cylinders can cause problems with the cylinder walls and rings over time. Enthusiasts sometimes overlook maintenance on their marine lower units. Call today and talk to an expert! Parts For Sale - No Gauging Interest Threads. But then you ask why does the Viggen and 9-5 use a F35 differential but still a rod shifter. The 7-speed automatic transmission PowerShift 7DCT300 was manufactured by Getrag. 1) Added motorkote in the gearbox (by subtracting equal amount of oil) 2) Adjusted the gearshift cables (as per WIS) 3) Shift 1st to 2nd and 2nd to 3rd at 3K rpm (never less than that) I plan to change the GM oil with Redline MTL. More on that later. Interestingly most of the old barrel spacers crack around the equator from fatigue. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. I have had absolutly no trouble out of this motor until now. Yamaha 40 4 Stroke problem. Cracked case or cover. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. then you have to remove the battery box: Table of Contents. For a better experience, please enable JavaScript in your browser before proceeding. m32 fit f40 gearbox vectra, vectra f40 gearbox, f40 gearbox vectra, Vectra 1.9 56 plate Converting to f40, vectra cdti gearbox, vectra c m32 gearbox, . Discussion in 'Technical Q&A' started by HeavyR, Sep 12, 2014. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. o MY99 - MY01 9-3 Convertible up to and including VIN 17007508 The only F40 box I have seen fail in one of our regular customers that had a clutch fail and could not get the car to us so got someone local to do it and they forgot to put oil in the gearbox when refitting Ned :thumbs: The parts shop :thumbs: Link to our e-bay shop Quality Alfa service and repair Find us on Facebook Save M mo 156 Registered Quaife depends on app 05-27-2009, 05:49 PM. With 8.5" Slicks there is no wheelspin. Both engines run like a champ otherwise. First some education, had to start somewhere.. F25, F35 F40 what does that mean? and the unburnt fuel in the cylinders can cause problems with the cylinder walls and rings over time. This either takes an assortment of shims or the ability to surface grind custom to the application. Dec 27, 2013. Service manager had a test drive. Loose cover bolts. 53000 mi. f40 gearbox problems; nz herald morning quiz today; Thng Su 10, 2022 . 2. responses. Gearbox & Clutch (37) Electrics, ECU, Warnings & Lights (252) Steering, Suspension, Brakes, Wheels & Tyres (73) Leaks & Noises (165) Running Rough, Starting & Power Loss (397) 1. response. When the car is warmed up if you try applying drive it bangs and lunges forward. F40 is the 6 speed in the new 9-3. Battered gear teeth. Solution. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. 07-06-2013, 11:46 PM. Gearbox out of line with clutch housing. Took it to the dealers a couple of weeks ago and they replaced the gear cables under warranty. Only show this user. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! All of the friction surfaces on the synchronizer rings are sintered bronze. Additional parts that may be required: Qty Part Number Description The F40 gearbox tends to be a very strong gearbox but on rare occasions it can fail. The gearbox on the other hand is notchy too so shifts take a little longer. Top Speed in 2 gear = 66.786 MPH And changes into 3 gear at 4358 RPM dropping 2142 RPM Top Speed in 3 gear = 99.613 MPH And changes into 4 gear at 4903 RPM dropping 1597 RPM Top Speed in 4 gear = 132.072 MPH And changes into 5 gear at 5112 RPM dropping 1388 RPM Top Speed in 5 gear = 167.920 MPH ***** Gearbox:- FGP F35 ION Redline/Cobalt SC Dim/Info: eeth 28 TO.D. I've only done 28k. 150 CDTI got the F40 from start to end of production in the Vectra/Signum. with your 1992 Ferrari F40 can result in rendering your 1992 Ferrari F40 completely undrivable. Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. I got my new gearbox back in January by the way. You get 10x the spike when shifting hard running too much clutch Put it on a dyno and run it from 3rd to 4th in road mode while logging the tq. Usually when it fails you ventilate the case. Only show this user. From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. Generation gearboxes. Worn teeth on affected meshing gears could be one of the gearbox problems Replace the damaged parts.